Sachet Filling

Flexible Packing Services can sachet a wide range of ambient packed, non-toxic products in the form of powders, small grains, liquids, low-mid viscosity gels and creams.  We can fill sachets >2g (dry fill) or >5ml (liquid fill). Make a Sachet Filling Enquiry.

Your product is unique, which is why our service is bespoke and our quality standards high. Examples of powder and liquid sachet filling work we undertake includes, but is by no means limited to: instant drinks such as: hot chocolate / powdered coffee / tea blends, meal replacement shakes, weight-loss / diet supplements, superfood blends, sports nutrition supplements such as: protein shakes / pre-workout powders, food for special dietary needs, powdered energy or vitamin drinks, porridge oats, dried seaweed, herbs & spices, salt granules, sauces, dressings, food grade oil, instant soups, dehydrated small grain meals (e.g. couscous/rice) and more. For the beauty industry we can sachet nutricosmetics, low-mid viscosity skin and hair care products, travel sized creams, bath soaks and more.

flexible apcking services sachet filling

Different Sizes

Different Materials

Plain or Printed

Suitable for Powder

Suitable for Liquid


Our tailor-made sachet solution for you:

  • We can sachet powders & small grains.
  • We can sachet low-mid viscosity liquids, this includes creams & gels.
  • Choice of 3 sided seal or 4 sided seal available on your sachet.
  • Triangular tear notch added to sachet for easy opening by your customers.
  • Fill dry sachets anywhere between 2 grams up to 150 grams in weight.
  • Fill liquid sachets from 5ml up to 100ml in volume.
  • Options of square or rectangle shaped sachets.
  • Gussets can be added to your sachet if required.
  • Flexible sizes: minimum sachet size 50mm x 70mm (WxH) to Maximum: 140mm x 200mm (WxH) and any size in between.
  • Choose from 3 different types of laminate material for your sachet (paper faced, polyester with foil barrier, or clear polyester). Only high quality food grade laminate used.
  • Design Choice & Support: We can provide you with a suitable plain laminate for your sachets or if you require preprinted sachets we can work with your designer and arrange for a high quality print company to put your full colour artwork onto your choice of laminate ready for us to sachet.
  • Option to print several lines of text on your sachet such as product description, batch number & BBE, typically in black ink.
  • Facility to nitrogen fill sachets if required.
  • Point of sale packing services can also be provided. For customers who do not require point of sale packing we supply filled sachets in labelled bulk cartons of 100 - 1000 sachets onto food grade pallets.
  • Sachet products that can be stored in ambient conditions only.
  • Do not sachet products containing nuts.
  • Do not sachet products containing any toxic ingredients, food safe products only.
  • We currently do not manufacture stick sachets, however we can produce a tall thin pillow sachets of >2g.

The Right Choice

Why Flexible Packing Services is the right choice for your sachet filling needs:

  • Low MOQs. Typical runs between 3,000 - 500,000 sachets, but all run sizes considered.
  • We are flexible in our business approach, being happy to take on both one off jobs or ongoing contracts to manufacture sachets.
  • Short lead times, we will work with you to schedule the manufacturing of your sachets.
  • We are the high quality choice for your product, you can be reassured that we are prestigiously recognised as a BRC grade AA factory. Quality every step of the way, the safety of your customers is paramount. Read more about our uncompromisable quality standards.
  • Rigorous quality checks on your sachets during production are carried out continuously by our skilled operators & repeated by our experienced supervisors.
  • Every completed order is subject to a thorough inspection by senior management to ensure it adheres to our high standards before being released to the customer.
  • Dedicated and friendly customer service team. We have great relationships with our customers, we take the time to understand their product and needs. Once your order is scheduled we will keep you up to date on your order progress, contacting you when it is complete.
  • Free assessment of your product to see how it will run on our machines and advice on sachet sizes to meet the desired fill weight or vice versa.
  • Discreet service as standard & client confidentiality can be assured if required.
  • We are happy to provide you with our professional and expert advice, whether it be on sachet sizes, run quantities or your sachet artwork.
  • Competitive prices, contact us today for a no obligation quote
  • Established over 10 years, with senior management having combined over 56 years of experience in the packaging and production of pharmaceutical & food products. We are a safe pair hands.
  • Looking for UK Sachet manufactures? We are a British company operating in the North West of England.
Quality Promise

BRC Grade A state of the art premises, we maintain the very highest standards of quality, as we serve the food, nutraceutical and health & beauty industries where hygiene and safety is vital. Our skilled workforce abide by strict procedures in the manufacturing your sachets, to meet the high standards we and yourselves expect. Continuous quality checks are carried out as standard on every production run and your completed order is carefully examined by our senior management before we will approve it for release to you. Consumer safety is paramount, and comprehensive sanitisation of production lines between jobs, which are subjected to regular swab testing. We are confident in our expertise and committed to our customers.

Flexible Solutions

Sachets are an increasingly popular packaging option, being a hygienic and retail friendly way to package your products into precise portions and provide your customers with a handy product they can take and use anywhere. Sachets are flexible packaging, they can be printed with high quality artwork to reflect the flair of your brand and manufactured to size to deliver the functionality you require. Sachets minimise packaging and can extend shelf life, making them an economically and environmentally sound choice for conscious businesses. Sachets are ideal for making travel sized and single serve versions of your products, regularly we pack sachets for firms requiring sample sized versions of their products for promotional giveaways.

Our reputable services have been used by hundreds of businesses from across the UK & Europe, we serve clients big and small with a consistent professional and friendly service. We provide an array of solutions to fill sachets for both private label sellers and manufacturers of their own products. So whether it is a one off production run of sachets you require or a regular service required, we are happy to discuss your needs.

Enquire now

Enquire now for a competitive price and exceptional packing services tailored to your individual needs. Please contact our knowledgeable customer service team by sending an email outlining your requirements to or use our enquiry form below:

Sachet Filling Enquiry

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